Upgrading the ToM

(I have neglected posting here for a while. Much is posted on Google+ but too short and meaningless for a blog posting.) As the jamming and filament-stalls of the Thing-O-Matic continue, I'm now fed uo enough to mount a new extruder. It did not quite fit but I guess I can make it work. My current suspicion on the jams is that any contact with the ABP belt cloggs up the extruder. The original extruder is very week and cannot overcome that. I would have liked to use an angled drive-bolt extruder like the RepMan uses as I found that to be extremely powerful, back-pressure resistant and reliable. But no such extruder design exists for the ToM and I need to use a ready design to save time. I'm now trying to use a geared down extruder with more force and also replace the plastic belt with titanium. I don't know yet how best to cut the 0,025mm titanium. As Makerbot didn't include any mechanism for tightening the belt, a new belt has to be perfect in length.

• First Google+ posting
• Second Google+ posting
• Extruder on Thingiverse